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Case Study

Cultivating an Automated & Proactive Safety-First Culture with Flex

“I tell people all the time how great Flex is across the industry; it’s been a great, affordable, and scalable option.”

Danielle Reinhardt, Safety Administrator

Client Profile

First Call Mechanical’s Journey from Manual to Automated Safety-First Practices

First Call Mechanical is a rapidly growing mechanical services company operating across 16 states with 25 locations. With just a two-person safety team supporting 862 employees and two years of impressive growth, the company needed a scalable, centralized solution to support its expanding workforce and reinforce its safety-first culture. “We’re a safety-first culture, and across all of our employees last year, we had only 12 incidents, and only one of them was major, and the rest were minor. We have a very safety-first mindset, but we knew there had to be a centralized, organized way to report things to the safety team and make it more proactive,” shares Danielle Reinhardt, Safety Administration.

Challenges

Scaling Safety in a Growing Organization

As First Call Mechanical grew from 600 to 862 employees, its safety processes were no longer sustainable. Safety reporting and documentation lived in spreadsheets, binders, email threads, and often in Danielle’s head. Data capture gaps made it difficult to track incidents, near misses, and training compliance consistently across 25 locations. Field employees had to navigate multiple legacy systems (SkillMo and GotSafety) or manually contact the safety team to report incidents. “We had a very complex Excel situation and binders, but the system itself was larger than something that could no longer be manual, plus there was a gap in data capture. So we turned to Novara Flex,” shares Danielle. Although the company maintained a strong safety record with only 12 incidents last year, (and only one of those being a one major incident), leadership knew they needed a centralized, automated system to move from reactive reporting to a more proactive safety culture. Ideally, the goal was also to gain more than just a safety tool; long-term, they envisioned a one-stop shop for both safety and risk management. “We were very interested in pivoting to a proactive safety culture; incidents do happen, but we can plan ahead of them to minimize risk. Specifically, we wanted to be better at documenting and catching near misses by giving our team resources that were readily accessible in one place and making the way the safety team was notified about incidents faster and smoother,” shared Danielle.

Solutions

Making Safety Reporting Accessible to Everyone

First Call Mechanical selected Noravera Flex after evaluating multiple platforms, ultimately choosing it for its centralized workflows and automation capabilities. Today, the team leverages Flex’s training library for refresher courses, monthly safety topics, and retrospective incident reviews, ensuring consistent education across all locations. They rely heavily on the Incidents tool and associated automated workflows to streamline reporting and follow-up. To drive adoption, Danielle and her safety team launched a comprehensive internal campaign to build buy-in across both field and corporate employees, resulting in strong engagement and sustained platform usage. “Since moving to Flex, we’ve probably captured 30 forms (that’s one form a day since implementation), and we’re looking for other resources and libraries that we can pull from for our safety training from Flex as well,” shares Danielle.
“Flex made us more approachable, accessible, and organized. It allows our small safety team to support hundreds of employees across multiple states.”
 

They implemented Flex in December and prioritized:

Full Employee Buy-In on Incident Intake & Automated Workflows

With Flex, QR codes were deployed in every company vehicle and technician glovebox, allowing field employees to instantly submit incident reports via mobile. Submissions trigger automated notifications to safety, team leaders, and HR, dramatically improving timeliness and accuracy. “That’s what really sold us on Flex, the ease of access. And participation rate-wise, we have 85% of all employees registered as users in Flex. For context, we had nowhere near that level of engagement with our prior platform. They use it on mobile and desktop, and we can actually tie it to utilization metrics to see how many employees are signed up and who isn’t,” shares Danielle.

Safety & Compliance Training

Flex now powers their safety and compliance training program, including:
  • Monthly safety topics
  • Refresher training
  • Company-specific onboarding policies
  • Incident retrospectives
  • Toolbox talks
Additionally, Flex automation helped bring their internal HR-sponsored development training program that they’d been working on since 2024, dubbed ‘Tradepath,’ to life by tying safety training directly to field roles and advancement paths depending on what field the employee was coming from for everything from HVAC to plumbing and refrigeration.

Multi-System Integration

The team built an API between their HRIS system and Flex, eliminating manual employee uploads and ensuring real-time synchronization of employee records, managers, and user counts. They are now exploring additional integrations with their ERP to expand operational use cases.
“Flex finally gave us the automated capability that we didn’t have prior to really bringing it to life and made it a successful rollout company- wide.”

Results

Transforming Safety Management Across 16 States

Since implementation, First Call Mechanical has significantly increased engagement, visibility, and operational efficiency across its safety program. Incident reporting is now streamlined and accessible in the field, their safety data is centralized, and training participation is measurable. “Flex made us more approachable, accessible, and organized,” said Danielle. The safety team can now manage 862 employees across 16 states with clarity and structure, something that was not possible before, as First Mechanical continues to scale. “Also, the service and support from our customer rep at Flex has been great and a very positive experience for us (outside of the name change). The onboarding team took hours and hours of calls with us and managed to make everything we wanted happen, even the very big stuff I was asking for,” shares Danielle. “I never feel like there’s anything as a dumb or redundant question when talking to the Flex customer team; they take great care of us.”

Key outcomes include:

  • 85% employee registration and platform adoption
  • Approximately one incident form is created per day shortly after rollout
  • Real-time incident notifications to safety, HR, and leadership
  • Elimination of two inefficient legacy systems
  • Automated workflows replacing manual spreadsheets and binders
  • HRIS-to-Flex API integration to maintain accurate employee data
  • Increased visibility into training completion and utilization metrics

What’s Next

First Call Mechanical plans to expand its use of Flex into:
  • Build out their Claims management and RMIS functionality
  • Create more cross-functional workflows between field branches and corporate teams
  • Potentially explore Vehicle and acquisition request forms
  • Improve JHA creation with automated document routing
  • And explore an ERP integration to extend operational capabilities
As the company continues to grow, Flex is positioned to evolve from a safety platform into an enterprise-wide risk and operations hub.
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